FULL-ARCH RESTORATION MANUFACTURING
All-on-X Manufacturing for Dental Labs
SDS manufactures finished full-arch restorations after the approved CAD, component platform, material pathway, framework, shade and case instructions are confirmed. Full arch zirconia cases move through milling, sintering, contour refinement, gingival characterization and final finishing; dental PMMA follows a different milling and polishing route. Hybrid and bar-supported cases add framework, seating, screw-access and hygiene checks, while multiunit abutments and multi unit implant abutments are matched to the confirmed restorative platform before production continues.
All-on-4 Restoration
For All-on-4® cases, production follows the approved four-implant full-arch design and confirmed component system. When all on four zirconia is specified, SDS keeps the zirconia production stage separate from any provisional verification, with final checks for seating, screw access, tissue contour, occlusion, surface condition and component fit.
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All-on-X Zirconia
Full arch zirconia restorations are milled from the approved CAD and completed through the workflow specified for the selected zirconia material. Because the restoration spans multiple implant connections, seating across the arch, screw access, gingival contour, tissue-facing surface, occlusion and final finishing are checked before release.
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All-on-X PMMA
Dental PMMA provisionals are milled and finished for prototype, try-in or temporary full-arch use. PMMA vs zirconia is treated as a difference in case stage rather than a simple material ranking: approved changes in tooth setup, bite, vertical relationship, esthetics and phonetics can be carried into the final restoration workflow.
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Hybrid Implant Restoration
Screw retained denture and screw retained hybrid denture cases are produced to the approved framework, component, tooth-setup and tissue-contour requirements. Manufacturing checks focus on component seating, screw-access position, framework continuity, prosthetic support, finishing, hygiene access and final quality control.
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Blended I-Bar
Bar-supported production follows the approved support or retention design and confirmed component platform. An implant bar overdenture and other overdenture bars use different attachment and removability requirements from a fixed I-Bar, so the submitted prescription determines which retention features, hygiene clearance and support details are carried into manufacturing.
View Product >FULL-ARCH CAD DESIGN
All-on-X and Full-Arch CAD Design Services for Dental Labs
Send arch scans, digital dental impressions, bite records, multiunit abutment information and any approved provisional or tooth-setup reference. For All on X CAD design, SDS checks cross-arch implant positions, component compatibility, vertical relationship, prosthetic space, screw access, gingival contours, intaglio surface and occlusion. Multi unit abutment impression data can be matched to the planned restorative platform, while verified provisional changes can be carried into the final CAD/CAM dental design.
All-on-4 CAD Design
For four-implant full-arch cases, including All-on-4® when that named treatment concept is specified, SDS reviews implant distribution, straight multi unit abutment or angled components, screw access, vertical relationship, tooth setup and occlusion. All on four zirconia cases also receive material-specific review of restorative space and support before production.
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All-on-X Zirconia CAD Design
For full arch zirconia cases, SDS designs the teeth, gingival contours, implant interfaces, screw channels, tissue-facing surface and occlusion as one complete restoration. Multi unit abutments are checked against the confirmed implant system and component library before the final arch is approved.
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All-on-X PMMA CAD Design
Dental PMMA can be used as a provisional or try-in stage before the final full-arch restoration. For labs comparing PMMA vs zirconia, this stage gives the team a chance to review tooth setup, bite, vertical relationship, esthetics, phonetics and tissue-facing contour, then carry approved changes into the final CAD design.
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Hybrid Implant CAD Design
In hybrid dentures, screw retained design keeps framework support, tooth setup, screw access, tissue contour, hygiene access and occlusion connected in one plan. A screw retained hybrid denture is reviewed around prosthetic space and the approved component system before production files are released.
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Blended I-Bar CAD Design
Bar-supported CAD begins with implant positions, restorative space, bar geometry, support or retention needs, tissue clearance and hygiene access. An overdenture with bar follows different retention requirements from a fixed I-Bar, so the approved prescription determines whether the case behaves as a bar overdenture, overdenture bar or fixed bar-supported prosthesis.
View Design >Digital Workflow
From Full-Arch Scan Files to Production-Ready Restorations
For labs using digital dental impression technology, SDS keeps digital impressions, implant-position records, bite data, multi-unit information, approved provisional references, and production requirements in one CAD/CAM workflow. The same case can move from implant digital impression review and CAD/CAM dental design into approval or manufacturing without disconnecting the records used at each stage.
Send full-arch case data
Send STL or intraoral scan data, digital dental impressions, implant system details, scanbody or multi unit abutment impression information, bite records, photos, shade, material requirements, and any approved provisional or tooth-setup reference.
Verify implant positions & start full-arch CAD
Confirm the restorative platform, cross-arch implant-position records, and component information before design begins. SDS connects the submitted case records with the planned full-arch CAD design through a coordinated CAD/CAM dental workflow.
Design verification
Review vertical relationship, tooth setup, screw access, prosthetic space, gingival contour, intaglio surface, occlusal scheme, framework or bar requirements, and component compatibility before final approval.
File delivery or manufacturing
Return production-ready files for your lab's own dental CAD/CAM workflow or continue the approved case into SDS manufacturing. Case records, approved design information, and production requirements stay connected as the restoration moves into the selected production stage.
SDS Customer Portal
Submit Your All-on-X Case to SDS
Existing SDS customers can log in to the customer portal and submit full-arch case files in one place. Upload digital impressions or scan data together with implant system and component records, bite information, photos, shade, material requirements, and your lab's case instructions for CAD review or manufacturing.
New to SDS? Contact our team first so we can create your customer account and confirm the workflow for your full-arch cases.
Contact SDS to Create an Account-
Upload full-arch case files and records
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Add implant, material, and case requirements
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Submit for CAD review or manufacturing