REMOVABLE PRODUCTION FOR PARTNER LABS
From Approved Design to Finished Removable Prostheses
SDS works as a removable dental laboratory production partner for labs outsourcing custom made dentures, custom fit dentures and other removable prosthetics. Different removable dental prosthesis types require different materials and production routes, so each approved case is manufactured around its design, prescribed material system and intended use. For labs comparing denture manufacturers, SDS provides one production partner for CAD CAM dentures, complete dentures, flexible partial dentures, cast metal partial dentures and related removable restorations.
Digital Denture
Digital denture production connects approved CAD data with the selected manufacturing route. CAD CAM dentures may include a milled or printed denture base, separate tooth components, a try-in denture or wax try-in denture before definitive production, depending on the material system and case stage.
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Full Denture
For complete dentures and full set dentures, SDS follows the approved complete denture design through the required complete denture stages, from established jaw relation and tooth setup to denture base production and finishing. A CAD CAM complete denture case can move from approved digital design into the production route specified by the partner lab.
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Partial Denture
SDS manufactures different types of partial dentures according to the prescribed design and material system, including acrylic partial denture cases, flexible removable partial dentures, flexible base partial denture designs, metal based partial denture cases, cast metal removable partial dentures and metal frame partial dentures. For partial dentures without metal clasps or other metal free partial dentures, the retention and base design follow the selected flexible or thermoplastic denture system specified for the case rather than a rigid metal framework.
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Flipper
A flipper is a transitional removable restoration for limited tooth replacement. SDS produces the approved appliance around replacement-tooth position, base form, retention and available clearance, giving partner labs a practical removable option before the definitive restoration is completed.
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Custom Tray
Custom trays are produced from case-specific records for dental impressions for dentures and other removable workflows. The approved design controls tray extension, spacer, relief areas, border clearance and handle form so the finished appliance follows the impression plan supplied by the dental lab.
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Nesbit
Nesbit appliances are compact partial dentures for limited or unilateral tooth replacement. Their smaller design places particular importance on the remaining dentition, insertion path and prescribed retention, so SDS follows the approved case plan rather than treating the appliance as a reduced version of a conventional partial denture.
View Manufacturing Options >CAD SUPPORT FOR REMOVABLE CASES
3D Denture Design for Complete and Partial Removables
SDS provides outsourced 3D denture design for dental laboratories that need extra CAD capacity without outsourcing their own production. Send the available scans, jaw-relation records, reference denture information and case instructions; our removable prosthodontics workflow separates complete denture design from partial denture framework design so each production-ready file matches the restoration your lab intends to manufacture.
Digital Denture CAD Design
Digital denture CAD design can begin from intraoral scans, scanned impressions, digitized models or an existing reference denture. The workflow establishes the denture base and tooth setup from the available records and can include a digital try-in denture when an intermediate review is required before definitive CAD CAM denture production.
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Full Denture CAD Design
Complete denture design coordinates the denture base, tooth arrangement and jaw relation in one digital plan. For a CAD CAM complete denture, arch form, reference records and the prescribed tooth setup are reviewed before the design moves through the relevant complete denture stages and into production preparation.
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Partial Denture CAD Design
The design of partial denture frameworks starts with the remaining teeth and planned insertion path. Depending on the prescription, SDS defines major connectors, rests, mesh areas, finish lines and denture clasp geometry. Cases involving different types of clasps in RPD design, a circumferential clasp or indirect retainers in removable partial denture design are reviewed according to the required support and retention. This CAD approach can support cast metal partial denture, metal partial denture and other framework-based cases before manufacturing.
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How Removable Denture Cases Move from Records to Production
The denture process from start to finish depends on the restoration type. SDS keeps the dentures process organized around the records, design decisions, and production route required for each case, rather than forcing digital dentures, complete dentures, and partial dentures through the same workflow.
Send removable case data
Send STL or scan files with bite and jaw-relation records, photos, shade information, tooth-setup requirements, and lab instructions. Existing dentures, digitized models, or dental impressions for dentures can also provide reference information when they are part of the prescribed workflow.
Case review & denture CAD design
SDS identifies the restoration type before CAD begins. Complete denture cases focus on the denture base and tooth setup, while flexible partial dentures and metal framework cases require separate review of support, retention, and insertion path. When a lab is evaluating a metal partial denture vs acrylic or a partial denture acrylic vs metal framework, the selected material is reflected in the CAD and manufacturing route rather than treated as a cosmetic difference.
Design QC & production preparation
Before file delivery or manufacturing preparation, SDS checks the approved design against the submitted records and selected production method. The review covers denture base geometry, tooth setup, framework components, clearance, occlusion, and material-dependent requirements so custom fit dentures can move from CAD into production with the agreed case parameters intact.
Delivery & adjustment support
Production-ready CAD files can be returned to the partner lab, or the approved case can continue into removable denture manufacturing. SDS keeps case instructions and revision feedback connected to the same removable dental prosthesis, giving dental laboratories a flexible way to use our team for individual cases or additional removable production capacity.
SDS Customer Portal
Send Removable Case Files and Instructions to SDS
Existing SDS customers can use the portal to upload removable denture case files, supporting records, and lab-specific instructions in one submission. Keep scans, jaw-relation information, reference dentures or appliances, material requirements, and production instructions together so our CAD and manufacturing teams have a clear record for each removable dental prosthesis.
New to SDS? Contact our team first so we can create your customer account and confirm the right workflow for your removable cases.
Contact SDS to Create an Account-
Upload removable case files and records
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Add restoration details and lab instructions
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Submit for CAD review or manufacturing